This page is a neutral, technical read for buyers and operators. We summarize what’s in the collab, how extract/coil pairing affects performance, which safety/transport documents matter, and how to verify them. No pricing or sales pitch—just the evidence you need to evaluate a limited run.
For fundamentals and definitions, see our hub whole melt extracts disposable. This article focuses on the collaboration specifics and due-diligence workflow.
What’s in the Collaboration?
Positioning
Fusion × Whole Melt is a limited-edition series pairing curated extract blends with a compact, rechargeable 2 g disposable body. Expect rotating flavor art, batch-specific lots, and the same class of protections you’d see on mainstream 2 g devices.
What varies vs a regular 2 g?
- Artwork/sleeves and flavor lineup are batch-driven.
- Document packs (COA, battery/transport summaries) are still expected, but lot-matched to the drop.
- Supply cadence is shorter—plan sampling and replenishment windows accordingly.
Extract & Coil Pairing (Why It Matters)
Performance hinges on the match between extract viscosity and atomizer design. Thicker live-resin or “liquid-diamond” blends favor porous ceramic or mesh-ceramic hybrids; terp-forward blends can run cooler. Start at the lowest profile and step up until flavor opens without browning. Use short preheat pulses (1–3 s) only when the device is cold; prolonged preheats can over-thin oil and induce flooding.
Build, Battery & Protections
Modern 2 g disposables typically implement short-circuit and over-charge protection, basic thermal cut-backs, and airflow QC at end-of-line. For buyers, the actionable question is whether the batch includes traceable test summaries: battery safety, lithium transport, parcel packaging, and a lab COA for the extract lot.
Evidence Box: Compliance & Paperwork
| Document | What to ask for | Why it matters |
|---|---|---|
| COA (Certificate of Analysis) | Accredited lab under ISO/IEC 17025; lot/batch match; potency panel; heavy metals; residual solvents; microbials as applicable. | Verifies composition and screens contaminants; 17025 signals the lab’s technical competence. |
| Battery safety | Report referencing IEC 62133-2 (Li-ion). Confirm cell model, report number, and test house. | Addresses abuse tests (short-circuit, over-charge, thermal) expected for portable secondary cells. |
| Transport (air/sea) | UN 38.3 Test Summary: manufacturer, model, test house, date; note T.1–T.8 (altitude, thermal, vibration, shock, short, impact/crush, overcharge, forced discharge). | Confirms cells/packs passed the UN design tests required for transport. |
| Small-parcel packaging | Summary to ISTA 3A or equivalent (drop, vibration, compression, low-pressure). Include product weight class and pass/fail notes. | Reduces in-transit damage and leakage risk in e-commerce parcel networks. |
| Electrical system practices | Design guidance aligned with UL 8139 where applicable. | Hazard-based safety approach for e-cigarette electrical systems (controls, protections, wiring). |
| Consumer warning (US-CA) | Evaluate applicability of Proposition 65; ensure final packaging warning is visible and lot/date marks are not obscured. | State-level chemical exposure warnings where required by law. |
Reproducible Bench-Test Protocol
The following quick-turn protocol helps you validate a limited drop without lab gear. It is device-agnostic and intended for intake QC or buyer sampling.
| Step | Method | Pass / Watch |
|---|---|---|
| Sample size | Randomly pick n = 10 units across at least 3 master cases. | n≥10 gives a quick read on lot variance; expand if defects >1. |
| Cold-soak check | Store at 5–10 °C for 2–3 h, then allow 15 min at room temp before first puff. | First-puff should not hard-clog. Watch: repeated clog on ≥2/10 suggests viscosity mismatch or insufficient preheat behavior. |
| Preheat behavior | Use short pulses (1–3 s) if cold; avoid chain preheats. | Oil visibly mobilizes without gurgle. Watch: audible boiling or flooding. |
| Low-power flavor open | Start at lowest profile; step up one notch at a time. | Flavor opens within 1–3 steps. Watch: harshness/browning at low settings → wick starvation. |
| Idle-leak | Stand units upright for 48 h at room temp, then inspect mouthpieces/airways. | No pooling; only minor condensation. Watch: visible seepage on ≥1/10 warrants holdback. |
| Label/trace | Scan QR or record printed lot/date; confirm match to COA. | All 10 map to the same lot used in paperwork. |
Who It’s For / When It Makes Sense
- Story-led rotations (collab shelves, seasonal displays) where artwork and limited flavors add lift.
- Pilot runs before a private-label program, using the same base hardware but restricted sleeves.
- Boutique retailers seeking short-cadence drops without rebuilding planograms.
If you need steady, non-limited configurations, browse the category: whole melt disposable wholesale.
Quick Comparison vs Standard 2 g
| Aspect | Fusion × Whole Melt (Limited) | Standard 2 g |
|---|---|---|
| Extract | Curated, rotating blends; lot-specific COA | Stable SKUs across cycles |
| Hardware | Same class as mainstream 2 g; limited sleeves/art | Regular finishes; broader colors |
| Protections | Short-circuit, over-charge, thermal cut-back (varies by lot) | Similar feature set; often better documented |
| Docs | Lot-matched COA + UN38.3 TS + battery report; 3A parcel summary | Standardized doc packs per recurring production |
| Supply | Limited drop; shorter reorder windows | Ongoing availability for planograms |
FAQ
Is this collaboration refillable?
No. It’s positioned as a sealed, single-use disposable. If you need refillable/pod systems, explore separate AIO platforms.
What documents should I request before purchase?
At minimum: COA (17025 lab; lot-matched), UN 38.3 Test Summary (battery/cell), IEC 62133-2 battery report, ISTA 3A packaging summary, and labeling check for Prop 65 where applicable.
How do I reduce clog/burn risk on thicker blends?
Store upright, use short preheat (1–3 s) only when cold, start at low profile and step up, and leave 20–30 s between puffs.
References (authoritative)
- ISO/IEC 17025 — General requirements for the competence of testing and calibration laboratories: iso.org/standard/66912
- IEC 62133-2 — Safety requirements for portable sealed secondary lithium cells and batteries: iec.ch/publication/34274
- UN 38.3 — UN Manual of Tests and Criteria (battery transport tests): unece.org
- ISTA 3A — Package testing for small parcel delivery systems: ista.org/standards
- UL 8139 — Electrical systems of e-cigarettes and vaping devices (resource page): ul.com/resources/ul-8139
- California Proposition 65 — Official warnings portal: p65warnings.ca.gov
Related Reading
For a first-time setup guide (preheat, voltage, clog fixes), see: How to Use & Maximize Your Whole Melts Disposable.

4 Comments
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